IWF Fair/SPE Preview

The following companies will be exhibiting at IWF 2010, August 25 to 28 and/or the SPE Thermoforming Conference, September 19 to 22, 2010.

Amana Tool has recently created an 8-piece set containing the most popular profiles of its In-Groove™ Insert Engrav ing System. With In-Groove, users can customize CNC engraving machines with a variety of router profiles – including V-tip, corner round, bead groove, straight plunge and core box – on a single tool body. The 8-piece set (AMS-209) includes a tool body with seven popular profile insert knives designed for a variety of applications in laminated materials, veneers, MDF, plastics, wood and solid surface. V-tip profiles can also engrave aluminum.

Amana’s entire In-Groove collection contains 30 unique, industrial-quality knife shape inserts that can quickly and easily be interchanged while the tool body remains mounted in the CNC machine, minimizing downtime and helping maintain consistent cutting accuracy. Industrial-quality insert knives produce crisp, clean cuts and last at least twice as long as comparable solid carbide bits.

For additional information, contact Michele Spiegel, Amana Tool, 120 Carolyn Blvd., Farmingdale, NY 11735, 800-445-0077, Fax: 631-752-1674, E-mail: sales@ amanatool.com, Web: www.amanatool.com.
IWF Booth 6872

Panel Router

AXYZ Automation will introduce the AXYZ PanelRouter, a CNC machine that is specifically designed to make it easier to install in many workshops which don't have large entry ways. The unique upright design and built in material storage unit, dramatically simplifies material loading, and allows the user to conveniently store and process 4' x 8' sheets of material.

The PanelRouter is based on the proven AXYZ 4000 and 5000 Series flatbed machines. It shares many of the same components and can be fitted with most of the same options such as spray mister, knife units, ICS camera registration, twin heads, popup pins and many more.

The PanelRouter Series is driven by the high-powered motion capability of the AXYZ A2MC control system. The A2MC delivers Seven Segment motion control and full NC tooling control to users. Standard features include choice of 3hp – 10hp spindles, machine side sub console for machine operations, vacuum ready aluminum milled bed, vertical orientation welded steel frame, 6.0”(150 mm) Z-axis clearance, integrated wheels for easy shop relocation and linear profile bearings.

For additional information, contact Greg Jenkins, AXYZ Automation, Inc., 5330 S. Service Road, Burlington, Ontario L7L 5L1 Canada, 800-361-3408/905-634-4940, Fax: 905-634-4966, E-mail: sales@axyz.com, Web: www.axyz.com.
IWF Booth 5340

Expanded Thermoforming Sheet Business

Boltaron is expanding heavy gauge sheet sales into thermoforming and fabrication markets with new products, a larger sales force and increased financial backing, following the May 5, 2010 sale of the company's thin gauge printstock business, announced Lawrence Schorr, Boltaron CEO and principal owner.

"The sale was a strategic move for the purpose of focusing Boltaron resources on its core, growth market of heavy gauge sheet products for aerospace, mass transit, industrial, commercial and specialty consumer products comprised of thermoformed and fabricated parts," says Schorr.

Boltaron produces high performance, monolithic and composite PVC/Acrylic, PVC and CPVC sheet products in 50 specialized grades, over half of which carry fire/toxicity ratings required for aircraft interior components (FAR 25.853 A1 F, Part IV-6565; FAR 25.853 (d); FAR 25.853 A1(i); FAR 25.853 A1, ABD-0031and D6-51377), rail/ mass transit interior components (MVSS, Docket 90, Docket 90A and ASTM E84), building products (Class 1A), and industrial/commercial products (FM4910, UL 94V-0, UL 94 5v, and UL 723).

Sheet products are available in thicknesses from .003 to 3.0 in. (.076 to 76.2 mm) in unlimited colors, textures and patterns.

For additional information, contact Boltaron Performance Products, LLC, One General Street, Newcomerstown, OH 43832, 740-498-5900, E-mail: info@boltaron.com, Web: www.boltaron.com.
SPE Booth 411

Vertical Panel Saws

Colonial Saw is proud to announce the latest accessory available for Swiss-made STRIEBIG Vertical Panel Saws - touch screen, programmable stop for increased productivity and digitally accurate and repeatable cuts. STRIEBIG Vertical panel saws cut through a wide range of materials including melamine, particle board, MDF, plastic, acrylics, solid surface materials, ACM (aluminum composite material) and nonferrous material. This new option allows the user to send the stop to a position entered on the touch screen color monitor or to a previously saved dimension. The operator also has the option to open a cut list at the saw via the company’s network or a portable USB drive. This customized, programmable stop is manufactured in the US and available exclusively through Colonial Saw.

For additional information, contact David Bull, Colonial Saw, Inc., 122 Pembroke Street, P.O. Box A, Kingston, MA 02364, 781-585-4364, Fax: 781-585-9375, E-mail: info @csaw.com, Web: www.csaw.com.
IWF Booth 6252

3- and 5-Axis Routers

Diversified Machine Systems (DMS) is an Original Equipment Manufacturer (OEM) of 3- and 5-axis routers and machining centers – with more than 30 years of innovation and industry experience building standard and customized solutions, DMS serves virtually every industry segment from aerospace and automotive to entertainment and green energy. DMS CNC routers are routinely used on materials such as composites, aluminum, steel, plastics, wood and foams within all levels of the manufacturing process. When quality and precision matter .

DMS now also offers the Freedom Machine Tool (FMT), Patriot CNC router product line is built around 30 plus years of CNC router design and manufacturing experience. Currently they offer 4' x 2', 4' x 4' and 4' x 8', 3-axis, moving gantry models in a variety of configurations that include spindles up to 11 hp, automatic tool changing systems, vacuum and t-slot tables, and more. The base machines are nicely equipped with stress relieved welded steel frameworks, precision ball-screws and profiled rails on all axes, Fagor Industrial CNC controls and brush-less AC servo motors with matching servo amplifiers.

For additional information on DMS, contact Ed Hilligrass, 719-226-5066, E-mail: info@dmscncrouters .com, Web: www.dmscncrouters.com.
For additional information on FMT, contact William Oberg, 888-436-8768, E-mail: sales@freedomcnc.com, Web: www.freedomcnc.com.
IWF Booth 5968/SPE Booth 407

Inserts for Plastics

E-Z LOK has introduced a new line of ultrasonic thread inserts designed to provide strong threads in thermoplastic. The brass inserts are engineered for use in tapered holes and are available in single and double vane designs.

Internal thread sizes range from 2-56 to 3/8-16 and 10- 32 to 3/8-24. E-Z LOK ultrasonic inserts can be installed with either ultrasonic insertion equipment or a heat driver. The tapered design reduces installation time and improves torque and pull out resistance. In addition, the tapered design applies minimal stress to molded hole walls.

Ideal for plastic components requiring assembly and disassembly, ultrasonic inserts are typically used in computer/ instrument cases, terminal boards, electronics and communications equipment.

For additional information, contact Steve Schaeper, E-Z LOK, 240 E. Rosecrans Avenue, Gardena, CA 90248, 800-234-5613/310-323-5613, Fax: 310-353-4444, E-mail: ezlok@ezlok.com, Web: www.ezlok.com.
IWF Booth 1308

Sheet Sized Parts

Eurosoft, Inc. announced Sheet Sized Parts, a new add-on option for ARDIS optimization software that is designed to eliminate manufacturing hassles caused by parts as long or wide as untrimmed raw boards. Using this option you can tell ARDIS to ignore trim requirements for these extra long or wide parts. This allows them to be cut on the same raw sheet as parts that have normal trim, eliminating time consuming manual layout adjustment or saw programming.

Eurosoft also introduced a new add-on option for ARDIS optimization software. The Select Highest Yield option is ideal for manufacturers looking to reduce or simplify their raw material inventories. A simple setting in the optimizer prompts ARDIS to iterate through all available material sizes in inventory and select the single size with the highest yield for the parts to be cut. This option is also an excellent estimating tool for inventory reorder and planning purposes.

For additional information, contact Roman Liedl, Eurosoft, Inc., 1628 Old Apex Road, Cary, NC 27513, 919-468-3003, Fax: 919-468-3003, E-mail: roman@eurosoftinc.com, Web: www.eurosoftinc.com.
IWF Booth 4723

CNC Router

Hendrick offers the 20ZXGN-ATC-T5 CNC Router featuring a five-station rack ATC tool changer with a 12 hp high frequency router spindle. With high speed accurate machining capabilities it is ideal for nested based manufacturing.

Heavy-duty structure design and CNC control software yields feed rates up to 2500 inches per minute and positioning accuracy of +/- 0.002 inches with repetitive accuracy of +/- 0.0008 inches. The moving gantry design utilizes AC servo drives, THK linear ways and ball screws on all axes for smooth and accurate movement.

Other features include PC controller with built in CAD/CAM software, vacuum table machined for zoning and podfixturing, as well as air blast tool cooling.

For additional information, contact Whitney Wiggin, Hendrick, 32-34 Commercial Street, Salem, MA 01970, 978-741-3600, Fax: 978-744-0242, E-mail: info@hendrickmanufacturing.com, Web: www.hendrickmanufacturing. com.
IWF Booth 5752

Antimicrobial Polymers

King MicroShield is a new kind of anti-microbial, now available in many of King Plastic’s sheet products for medical, laboratory and institutional applications. It helps products stay cleaner between cleanings and inhibits the growth of product-damaging microorganisms, including bacteria, algae and fungi on the surface. Microbe cell walls that come into contact with King MicroShield are physically destroyed on contact, without creating opportunities for adaptive or resistant strains to form. It is bonded at the atomic level throughout the sheet, so it retains its effectiveness for the life of the product and will not leach out and harm the environment. King Plastic Corporation has a history of innovation spanning more than four decades. The North Port, Florida-based company manufactures dozens of varieties of polymer sheets, slabs and massive shapes used in a broad range of applications. These include waterproof cabinetry and casegoods (commercial and residential), restroom partitions, pipe-grade and chemical-resistant fabrications, cutting boards, signage, neutron shielding and, of course, boat parts.

For additional information, contact Lou Stegner, King Plastic Corporation, 1100 N. Toledo Blade Blvd., North Port, Florida 34288, 941-493-5502, Fax: 941-497-3274, E-mail: sales@kingplastic.com, Web: www.kingplastic.com.
IWF Booth 4456

Thermoforming Machines Line

MAAC Machinery, a market leader in the manufacturing of sheet-fed thermoforming machines, is releasing several new features and options to their MAAC and Comet thermoforming machine lines. New quartz oven technology is providing for faster cycle times and up to 50% energy savings when compared to prior technology. More advanced control systems now allow control of all machine parameters for quick set ups and precision repeatability. New quick change utility packages, quick mold change systems and several advancements in specialty clamping systems are further allowing for faster set ups, more machine time, and the ability to produce products more efficiently and more cost effectively.

MAAC has also released new equipment offerings for the growing composite and foam based material markets. In particular, markets such as automotive, aerospace, medical and anything where weight reduction, sound absorption and higher strength are becoming a demand. These machines are geared toward higher pressure applications utilizing matched mold processing, and sometimes using multiple layers of different materials. This new lineup of machines is geared with faster platens and indexing, highly sophisticated infrared heating ovens, and typically automation that will allow decorative coverings to be added.

For additional information, contact Michael Alongi, MAAC Machinery Corp., 590 Tower Blvd., Carol Stream, IL 60188, 800-588-MAAC/630-665-1700, Fax: 630-665-7799, E-mail: sales@maacmachinery.com, Web: www.maacmachinery.com.
SPE Booth 314

Polish Acrylic on a Sliding Table Saw

The German woodworking machinery company, MARTIN has develop an option for the MARTIN T74 saw that would make it possible to finish polishing of acrylic panels directly after cutting them. The drive of the sliding table was fine tuned for polishing. The pressure bar is divided into several clamping areas, which can be used independently ensuring gentle and firm clamping of smaller and bigger workpieces. A special fence included in the package makes it easier to position the workpieces to be polished. Even whole stacks of acrylic plates can be positioned for polishing without difficulty at the 2 m guide. Acrylic plates as well as whole stacks of material, with an edge length of up to 3,000 mm and a thickness of up to 100 mm, can be processed effortlessly.

The package includes the polishing unit, including tool protection, dust extraction hood and lifting device which can be lifted and lowered manually. The polishing unit can only be used with Euracryl ES-100 tools (not included in the package) polishing a maximum thickness of up to 100 mm.

Planer for Plastics

MARTIN has also developed a planer designed for the processing of plastics. Specific machine options such as a vacuum table for the processing of thin material, a zinc-coated dust collection shroud to reduce static and a cutterhead with an 18° hook angle are designed into the MARTIN T45 planer. MARTIN also offers its T45 Contour planer with these options, which allows for the profiling of plastic material up to 24" wide with a 1" depth of cut.

For additional information, contact Carl Stout, Martin Woodworking Machines Corp., 8107-M Arrowridge Blvd., Charlotte, NC 28273, 704-525-3963, Fax: 704-525-3443, Web: www.martin-usa.com.
IWF Booth 5458

Nested Based CNC Router

MultiCam announced its new, cost-effective 3000 Series nested based CNC router. The machine features an all-steel, heavy plate frame base, 25mm linear bearings and custom engineered steel castings supporting the gantry. A wide range of table sizes are available and an 11 hp automatic tool change, 100% duty-cycle spindle is standard along with a 15 spindle, 32mm drill bank and scoring saw. All 3000 Series come standard with the MultiCam EZ Control System featuring an incredibly easy to use, hand-held operator interface and fully compatibility with any of the popular cabinet software packages.

MultiCam Inc. has recently been certified by Underwriters Laboratories to apply the UL sticker to all of its electrical enclosures and controls. This will allow United States based customers to be in compliance with all electrical requirements set forth by governmental or regional electric standards. With electrical equipment that is identified with the UL 508 sticker, customers do not need to hire inspectors before running the properly installed machine. MultiCam control panels are also in full compliance with the NEC and ANSI/NFPA 70 nationally and with CE/IEC internationally

For additional information, contact John Harris, MultiCam LP, 1025 West Royal Lane, DFW Airport, TX 75261, 972-929-4070, Fax: 972-929-4071, E-mail: leads@multicam.com, Web: www.multicam.com.
IWF Booth 5412

3-, 4- and 5-axis Routers

C.R. Onsrud, Inc. offers a comprehensive line of high-precision machining products including 3-, 4- and 5-axis CNC Routers. Onsrud is well known for superior service capabilities, high-tech training facilities and an extensive Applications Engineering department to further reinforce their pledge to provide the industry with the best products, service and customer support.

Now you can get a full-featured Onsrud 5-axis router with a 4’ x 8’ table for $180,000. See them at IWF as they reveal 3 new models.

For additional information, contact Alyson Onsrud, C.R. Onsrud Inc., P.O. Box 419, Troutman, NC 28166, 800-638-8185/704-528-4528, Fax: 704-528-6170, E-mail: sales@cronsrud.com, Web: www.cronsrud.com.
IWF Booth 5013

High Surface Finishes in Plastics

Typically, when a ball nose tool is used to machine contours in plastic, the surface finish is a slightly irregular with evident tool marks. While this finish is acceptable in most applications, it is not acceptable in many medical components, such as a knee replacement part. A knee replacement includes an insert made of mechanical plastic material. The plastic insert ensures smooth rotation between the metal components of the implant.

The mechanical plastic insert requires a very low Ra (roughness measurement), which visually is a highly polished finish. Metal--machined components can achieve a high polish using abrasives in a secondary operation. Abrasives cannot be used on plastic, as the abrasives will roughen the surface of the plastic.

To achieve the surface finish required for the plastic insert, LMT Onsrud Cutter has developed an innovative solid carbide ball nose tool that will be available fourth quarter 2010. The new tool’s unique geometry, specially designed point and highly polished primary clearance and flute give the tool the ability to attain a surface finish of 28 Ra in mechanical plastic. A 28 Ra surface finish is more than satisfactory for the knee insert.

Other industries that will benefit from the new ball nose tool include food processing and electronics. In any plastic application where the surface finish is critical, companies will want to take advantage of Onsrud’s new ball nose tool.

For additional information, contact Leslie Banduch, Onsrud Cutter LP, 800 Liberty Drive, Libertyville, IL 60048, 847-362-1560, Web: www.onsrud.com.
IWF Booth 5658

Evolution of CNC Control

OSAI USA unveils OPENcontrol, a new generation hardware and software platform for automation and motion control products connectable to a single network developed by OSAI and Prima Electronics, hence the name OPENcontrol (Osai Prima Electronics Numerical Control). It is a product line consisting of a full range of solutions addressing the most diverse application requirements: from OPENBasic, alow priced PLC of compact design, to the highly sophisticated Numerical Control designed to handle complete manufacturing processes. The OPENcontrol product line is intended to stand alongside and supersede current product expectations, maintaining the leadership in the wood, glass and stone markets and at the same time introducing new applications worldwide.

For additional information, contact Ivica Simunic, OSAI USA, 555 W. Algonquin Road, Arlington Heights, IL 60005, 847-952-6580, E-mail: sales@osai-usa.com, Web: www.osai-usa.com, www.primaelectronics.com.
IWF Booth 5160

Heavy Duty Panel Processor

Techno, Inc. CNC Routers offers the Pro Series CNC Router. Designed to meet the high demands of panel process manufacturing, the Pro Series is constructed of large heavy tubing that is both welded and stressrelieved. Also comprised of precision ball screw drives on all three axes, THK rails and bearings, high-speed closed loop servomotor and drives, the Pro Series drive system ensures minimal maintenance, machine longevity and superior machine performance.

The series is available in a variety of standard sizes ranging from 4’ x 8’ through 6’ x 20’ and can be customized upon request. The machine can be equipped with a variety of spindle options including automatic tool changer, collet spindles, drill banks or multi-spindle setup for high volume part production. Multiple zone vacuum table, reverse engineering lasers and 4th axis rotary tables are also available.

Additionally, the New Pro Series’ machine features a CNC Servo G-Code Interface that is both easy to learn and operate. This Windows-based interface is a fully comprehensive CNC program that includes unique highend features such as toolpath preview with viewing tools and adjustable screens, built in G-Code editor, machine speed and spindle rpm override, X/Y axis orientation swapping, program skip ahead (in case of tool breakage), built in basic nesting and production logging.

For additional information, contact Roy Valentine, Techno CNC Router Systems, P.O. Box 5416, New Hyde Park, NY 11042, 800-819-3366/516-328-3970, Fax: 516-358-2576, E-mail: rvalentine@techno-isel.com, Web: www.technocnc.com.
IWF Booth 5720

New CNC Router System

Thermwood has introduced a revolutionary new CNC router system, called the Multi-Purpose 43, for nested based applications. This new high performance CNC router is built in the U.S. at Thermwood's Southern Indiana factory and utilizes a whole new, highly efficient manufacturing approach which results in a superior structure coupled with enhanced use of materials, all at a dramatically lower price.

The new machine features a 61" x 121" fixed table, a 10 hp HSD spindle and an eleven-position automatic tool changer. It offers high acceleration, high performance motions in both positioning and cutting. This new system includes quality features seldom, if ever, found at this price point including full stress relieved weldments, high-end Siemens drives throughout, THK rails and three-dimensional volumetric position compensation.

The system also includes Thermwood’s Gen2 SuperControl which sharply distinguishes it from every other machine and has an impressive list of operating features all with one purpose, make the machine as foolproof as possible to reduce errors.

For additional information, contact Jason Susnjara, Thermwood Corporation, P.O. Box 436, Dale, IN 47523, 800-533-6901/812-937-4476, Fax: 812-937-2956, E-mail: sales@thermwood.com, Web: www.thermwood.com.
IWF Booth 5153/SPE Booth 225

Router Tooling

Vortex Tool Company Inc., one of the industry’s leading producers of solid carbide and insert routing tools, has released a new catalog with over 88 pages of products. The catalog features several new series of tools containing over fifty new part numbers. The catalog also contains valuable technical information that can be used to calculate feeds and speeds for programming CNC machines. Vortex Tool maintains a huge inventory with over 10,000 tools in stock, so most orders will ship the same day. And as always, technical support is just a phone call away.

For additional information, contact Mike Serwa, Vortex Tool Company, 5605 Jelinek Avenue, Schofield, WI 54476, 800-355-7708, Fax: 715-355-7353, E-mail: mikes@vortextool.com, Web: www.vortextool.com.
IWF Booth 7022